Bavarian engineering
worldwide Solutions

BAVARIAN

Bavaria is well-known for tradition, nature, sustainability, mountains and its landscapes. For innovation, high-tech and quality. These are our core values. This is our approach. Create new advantages for you and your business.

LIGHTWEIGHT

Lightweight is the future. Our lightweight experts create technologies enabling the processing of various types of materials. Sandwich-technology, composite solutions. Highly efficient, economical, advantageous.

COMPONENTS

Use our value chain to create new components within your market: Prototyping, function integration, small series production.

Intention

BAVARIAN LIGHTWEIGHT COMPONENTS
ENGINEERED FOR YOU
SEEKING FOR THE TOP
PROFESSIONALISM AS NORMALITY

 

Together with the Bavarian Lightweight Components team
you will transform expertise into processes and prototypes.
Implementation to your serial process is our objective.

comprehensive competences for holistic performance benefits

  • Quality Testing Service

  • Small Series Production

  • Prototyping

  • Mold Design and Production

  • Manufacturing Engineering

  • Materials and Processes

Outstanding Technology and Equipment
for Outstanding Results

Dieffenbacher
Compress Lite (DCL 1000)

  • Press capacity: 10000 kN
  • Mounting table 2400 mm x 1800 mm
  • Maximum tool weight 20000 kg
  • Multi coupler system for hydraulic, pneumatic auxiliary functions, oil tempering and electrical interface
  • Control and data logging of process parameters
  • Parallelism equalizing system, accuracy 0,08 mm at low speed
  • Krauss Maffei injection unit designated for HP-RTM, wet pressing processes
  • Intended for S-RTM, T-RTM and SMC processes
  • Minimum internal tool pressure 10 mbar
  • Tool temperature and internal pressure monitoring – Tool tempering up to 200°C
  • 2 ABB robot systems for automated resin application and preform handling for wet pressing processing
  • Automatic tool clamping system

ZÜND
DIGITAL 2D CUTTER G3

  • Work area 1800 mm x 2500 mm
  • Cutter extension L-CE5000, 2500 mm extension for unloading area
  • Max. cutting speed 1400 mm/s – Carbon fibre protection for electric components
  • Unwinding unit for textiles, paper and foils, max. roll width 1800 mm
  • Zünd cut center software package incl. nesting software
  • Dust collector

KraussMaffei

Mold Carrier

  • Press capacity: 3800 kN
  • Mounting table 1300 mm x 1300 mm
  • Daylight 1050 mm
  • Maximum tool weight 7000 kg
  • Control and data logging of process parameters
  • Designated for HP-RTM, wet pressing, S-RTM processes
  • Minimum internal tool pressure 30 mbar
  • Tool temperature and internal pressure monitoring
  • Tool tempering up to 200°C
  • ABB Robot system for automated resin application and preform handling for wet pressing processing
  • Handling system for automated transport of textiles for wet pressing process

EIMA
GAMMA S CNC MILLING CENTER

  • Designated for milling of CFRP, PU prototype moulds, aluminium moulds
  • Axes travel distance 3000 mm(x) / 2000 mm(y) / 1250 mm(z)
  • Feed speed 70m/min(x) / 70m/min(y) / 40m/min(z)
  • Siemens control panel 840D SL
  • Vacuum generator 100m3/h, 250 l tank
  • 5 axis fork head
  • Tool magazine for 12 positions
  • Automatic tool changing system
  • Measuring probe with radio transmission

ALPEX
PREFORM CENTER

  • KraussMaffei mould carrier
  • Press capacity: 2000 kN
  • Maximum stack size 2000 mm x 2000 mm
  • Maximum tool weight 11000 kg
  • Infrared heating for binder activation
  • Control and data logging of process parameters
  • Semi-automated preform processing

STATE-OF-THE-ART TESTING AND MEASUREMENT EQUIPMENT

ANTON PAAR
RHEOMETER MCR 302
  • Peltier temperature control unit -40°C to 200°C
  • Plate/plate d = 25mm disposable and multiway system plate/cone with d = 25 and 50 mm
INSTRON
UNIVERSAL TESTING MACHINE 5982
  • Force range +-100 kN, add. +-2kN
  • Traverse-travel distance max. 1830 mm with speed V = 0.00005 mm/min up to 1016 mm/min
  • AlignPro alignment unit, video extensometer, Clipon extensometer travel +-12.5mm
  • Devices for tension, compression, Ilss (shear 45°), 3point bending, GIC, GIIC – Bluehill 3 software (latest update)
KEYENCE
VHX 6000
  • Digital microscope with 20x – 2000x magnification, XYZ full electric specimen table
  • Optical surface measurement according to DIN (Ra/Rz)
  • Panoramic images, automatic depth-of-field, polarizing filter, transmitted light function
NETZSCH
DSC POLYMA 214
  • Temperature range: -70°C to 600°C heating or cooling rate 0.001 K/min to 500 K/min
  • Sample changer for 20 samples – Intracooler 70, cooling rate to -70°C

YOUR SUCCESS IS
OUR MOTIVATION

Bavarian Lightweight Components GmbH
Am Weiglfeld 15
83629 Weyarn
Germany

Phone +49 8020 9083-100
info@bl-components.com